Synergy 8259-02 - Jeep XJ Sway Bar Link Disconnect Kit Instrukcja Użytkownika

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SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397
8259-02 XJ SWAY BAR LINK KIT FRAME SIDE DISCONNECT
BRACKETS
GENERAL NOTES:
These instructions are also available on our website; www.synergymfg.com. Check the website before
you begin for any updated instructions and additional photos for your reference.
NOTE This kit is designed to be used in conjunction with 8259 XJ Front Sway Bar Link Kit.
PARTS LIST:
825902 XJ SWAY BAR LINK FRAME MOUNT BRACKETS
(2) 8259-02 Front Sway Bar Link Frame Disconnect Bracket
(3) 7/16-14 x 1.0” long hex head bolt
(1) 7/16-14 x 1.5” long hex head bolt
(8) 7/16” flat washer
(4) 7/16-14 nylock nut
(2) 807701 Sway Bar Disconnect Stud
(2) ½” Gr8 Flat Washer
(2) ½-20 UNF Stover Nut
Parts / Tools Needed to complete installation:
Basic simple hand tools.
Anti-seize, chassis grease
4-1/2” angle grinder or 3” air sander for slight material removal.
Quality drill and 7/16” metal cutting drill bit.
INSTALLATION:
1) Installation can be done with the vehicle sitting on the ground, under its own weight.
2) First, prepare the disconnect brackets for installation. Install the disconnect pins onto the bracket as
shown. Use a washer under the nut and orient the stud as shown on the bracket below.
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Strona 1 - BRACKETS

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 8259-02 XJ SWAY BAR LINK KIT – FRAME SIDE DISCONNECT BRACKETS GENERAL NOTES

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3) We will begin on the driver side. There are 2 factory holes which we will use for installation on the driver’s side. Located in the fender we

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Image 2.2 4) After locating the 2 holes to be used for installation, open them up slightly with a 7/16” drill bit. Be careful not to drill into a

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6) For the passenger side, start by removing the battery and battery tray. Passenger inner fender well should appear as pictured below. 7) Next

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8) With stud removed, open up hole to 7/16” 9) Once removed, measure 3” back from the core support where it bulges out for the headlight bucke

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Img. 5.1 10) Or, use the bracket as a template for the second hole location.

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11) Center punch and drill the hole using a 7/16” drill bit. Now is a good time to also open up the battery tray using the 7/16” drill bit. 12)

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13) Touch up any bare areas of metal with paint before proceeding. 14) Install the bracket as shown. Use the 7/16-14 x 1.5” long bolt on the inn

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15) Again, check that disconnect can be operated smoothly and that the lynch pin can be easily removed / installed. A small amount of grease is u

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