Synergy 8200 - Jeep XJ 4-Link Long Travel System Instrukcja Użytkownika

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 INSTALLATION INSTRUCTIONS PPM-8200 XJ LONG-ARM SUSPENSION GENERAL NOTES: 

At this point, carpet and seats can be reinstalled into the vehicle as all drilling into the passenger compartment is finished at this point. 9)

10) Next, install the upper control arms (PPM-8232). Again, see above picture for reference on arm orientation. Slide the nut tab, 823002-01, betw

PPM-8233 TRACKBAR INSTALLATION 14) Remove the stock trackbar and track bar bracket on the chassis. The track bar bracket attaches to the chassis via

16) Before installing the PPM-8233-03 trackbar itself, the trackbar mount on the axle needs to be modified. Begin by drilling out the trackbar bolt

17) The PPM-8233-03 track bar can now be fully installed. 18) Last of the kit to install is the PPM-8233-02 track bar brace. Install using the 4 ½

19) At this time, install 8057-40 bump stop spacers. Follow instructions included with the 8057 kit for details. This is also a good time to cycle

This is how the spring hanger should look after the first cuts. 3) Next, remove the inner part of the rear spring hanger by first locating the appr

a. Note the red square near letter A which encompasses the remainder of the forward section of the spring hanger. This piece of the bracket will

a. Test fit the new spring hanger and grind smooth any other interfering bracketry. (If welding the bracket on as well, mark and clean the desired

 (1) 823301 XJ Front Track Bar Bracket  (1) 823302 XJ Front Track Bar Brace  (4) ½-13 UNC x 1.5” long hex head bolt  (4) ½-13 UNC Stover nut 

6) With the hanger positioned, begin drilling the ten 3/8” holes, using the hanger as a guide to bolt the hanger to the body 7) Once all 10 holes

Top view of spring hanger bolts, looking down under the rear seat. 8) If welding of the bracket on is desired as well, clean the areas desired to w

9) Paint any areas of bare metal exposed, secure fuel and brake lines and reinstall rear suspension. a. Install the 4.5” long 9/16” bolt provided

 1/2-13 UNC : 80 ft/lbs  9/16-12 UNC : 110 ft/lbs  3/8-24 UNF : 40 ft/lbs 1. Jack up the front of the vehicle by placing the floor jack under

The control arm brackets consist of several layers of sheet metal and can be removed in approximately 4 cuts. Cut 1 (Outer Edge): Cut 2 (Back Edge)

Cut 3 (Inside Edge):

Cut4: Cut off any remaining pieces of the bracket so that the bottom of the unibody looks like this. This is also a good time to grind smooth all e

4) Once the stock control arm mounts have been cut / trimmed, installation of the new PPM-8230 control arm bracket can begin. 5) First, support

Close up of cut line. 6) NOTE: PULL UP CARPETING IN BOTH DRIVER AND PASSENGER FOOTWELLS PRIOR TO DRILLING HOLES! This is much

7) Drilling mounting holes. Begin by drilling the 3 forward outer and inner holes to 3/8” This is easiest to do with the bracket being held in plac